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Automotive

INFORMATION & IDEAS

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Jounce Bumper Application Profile

PA long chain nylon alternatives

PA long chain nylon alternatives

DuPont has been working on PA12 alternatives and has established global development and supply teams to work with customers to quickly qualify alternative materials for use in many automotive and industrial components.

High Performance Materials

High Performance Materials

Many of today’s vehicle system environments are like a pressure cooker of aggressive chemicals. Very few materials have the right combination of characteristics to withstand that kind of severe treatment. DuPont is at the forefront of the development of the latest generation of high performance materials.

Engine Efficiency for Lower CO2

Engine Efficiency for Lower CO2

DuPont is working with automakers to develop materials that help optimize engine efficiency. Focus areas include heat and friction management, exhaust gas recirculation, and re-imagining turbocharger technology or injection systems for mainstream vehicle production.

Committed to Sustainable Mobility

Committed to Sustainable Mobility

DuPont is working with our auto industry collaborators to help them develop the next generation of sustainable mobility solutions. Together, we’re helping reduce dependence on fossil fuels and lower greenhouse gas emissions to help manage the environmental impact associated with the world’s increasing demand for automotive mobility.

A Guide to Elastomer Properties

A Guide to Elastomer Properties

A quick guide to elastomer properties and application development assistance.

Heat Resistant Elastomers

Heat Resistant Elastomers

DuPont offers a range of tested heat resistant elastomers for applications from automotive engines to oil and gas production equipment.

Seals and Gaskets

Seals and Gaskets

The broad DuPont elastomer portfolio provides seals and gaskets for demanding applications.

Engine efficiency

Engine efficiency

Technology that boosts efficiency, while reducing the size of gas and diesel engines, is the main route to lower emissions and improved fuel economy.

Chemical Resistant Elastomers

Chemical Resistant Elastomers

DuPont has a portfolio of chemical resistant elastomers and thermoplastics to match a broad spectrum of challenges – from aggressive automotive fuels to custom industrial equipment.

Powerplant Coolant Systems

Powerplant Coolant Systems

PPA materials offer great resistance to hydrolysis and moisture and they are relied upon for cost effective applications such as water inlets/outlets, thermostat housings, water pumps and impellers

High-Performance Turbo Hoses

Heat Resistant Plastics

Heat Resistant Plastics

DuPont offers a wide range of heat resistant plastics to replace metal, ceramics and other polymers in uses from automotive engines to oil and gas production.

Thermoplastic Tubing

Thermoplastic Tubing

DuPont was the first company to commercialize a PA1010 polymer for the automotive market. Zytel® RSLC 1610 is a PA1010 specifically formulated to provide better thermal properties and chemical resistance to biodiesel fuel, compared with the materials it replaced.

Elastomer Chemical Resistance Guide

Operational risks: How to reduce losses in production operations

Operational risks: How to reduce losses in production operations

The key objective of a business is to generate profit for its shareholders and, as a general rule, to increase capital in the long run. Here, the number of probable and possible losses in a value chain becomes greater with larger businesses and with equipment that remains in operation for longer periods of time. One of the key questions arising at top management level in companies is where to invest resources: in performance improvement or in reliability enhancement?

Safe business = good business

Safe business = good business

Production safety is a priority task for any industrial enterprise. This matter is particularly important for managers of complex production facilities with high potential of emergencies or accidents. Safety assurance is a non-stop process that must involve highly skilled professionals and that requires continuous management’s attention.

Is your High Visibility administration a drain?

New DuPont™ Tychem® Garments Offer Improved Hazard Protection and Comfort

New DuPont™ Tychem® Garments Offer Improved Hazard Protection and Comfort

DuPont has added more innovations to its protective garment range with enhanced design features that offer improved personal protection while ensuring comfort and ease of movement for the wearer.

DuPont introduces DuPont™ Tyvek® 800 J limited-use coverall

DuPont introduces DuPont™ Tyvek® 800 J limited-use coverall

A+A 2013 marks the market launch of the new Tyvek® 800 J coverall by DuPont, the specialists in innovative body protection.

DuPont introduces DuPont™ Tyvek® 800 J limited-use coverall

DuPont introduces DuPont™ Tyvek® 800 J limited-use coverall

A+A 2013 marks the market launch of the new Tyvek® 800 J coverall by DuPont, the specialists in innovative body protection.

DuPont at Health and Safety Scotland

DuPont at Health and Safety Scotland

A virtual reality reconstruction of a safety event will allow visitors to the DuPont stand to experience the technical excellence of the Tyvek® 500 HV coverall.

DuPont PSM Learning and Development Overview

DuPont PSM Learning and Development Overview

Learn how DuPont can help your company protect value and manage risk through our PSM Learning and Development offerings.

Supporting Sustainable Mobility

Supporting Sustainable Mobility

DuPont supports efforts/initiatives to improve sustainability in the automotive industry with high performance and renewably-sourced polymers that can help increase fuel efficiency while reducing energy loss, emissions and costs.

Tyvek® Classic Xpert Ecopack

New packaging concept for DuPont™ Tyvek® Classic Xpert can help reduce greenhouse gas emissions

New packaging concept for DuPont™ Tyvek® Classic Xpert can help reduce greenhouse gas emissions

DuPont™ Tyvek® Classic Xpert Eco-Pack can have a significantly reduced impact on the environment when compared to its standard packaging format.

Because Tyvek® Makes the Difference

Because Tyvek® Makes the Difference

Touch any garment from the comprehensive DuPont ™ Tyvek® product range and you immediately notice the difference. Antistatically-treated Tyvek® is a unique and versatile material that is tough and exceptionally low-linting, yet extremely light and soft. It is permeable to air and water vapour, yet repels water-based liquids and aerosols, as well as fine particles and fibres.

Professor Tytonius & Tyvek® Protection

Professor Tytonius & Tyvek® Protection

DuPont introduces Professor Victor Tytonius, the cyber scientist who specialises in worker protection and chemical protective clothing and materials.

Cut Standards

Cut Standards

To facilitate the choice of mechanical (cut) protective clothing, both the American National Standards Institute (ANSI) and the European Union (EU) have developed cut standards for selection criteria.

Spring Element DuPont™ Delrin®

Acoustic Engine Cover

Acoustic Engine Cover

General Motors’ use of DuPont™ Zytel® PLUS nylon for its Ecotec 2.0-liter turbo powering Cadillac CTS vehicles captured the ‘Most Innovative Use of Plastics” Award in the Materials category from the Society of Plastics Engineers (SPE) Automotive Division. The award-winning engine-appearance and acoustic cover is molded by Camoplast Polymer Solutions, Richmond, Quebec, Canada.

Charge Air Coolers

Charge Air Coolers

Tata Toyo has selected DuPont™ Zytel® PLUS nylon for three hot- and cold-side charge air coolers on turbo-diesel engines powering four passenger, utility and light commercial vehicle models produced by a major Indian auto OEM.

Jounce Bumper made of DuPont™ Hytrel®

Car Manufacturing Costs

Car Manufacturing Costs

DuPont materials and solutions help automakers control car manufacturing costs while meeting tough regulatory compliance guidelines.

Vehicle Design Options Multiplied

Vehicle Design Options Multiplied

DuPont automotive solutions give automotive engineers a wide range of vehicle design options, including technologies for noise reduction, longer-lasting, more vibrant textiles, more sustainable air conditioning solutions, and more stylish LED systems.

Vehicle Weight Reduction

Vehicle Weight Reduction

Vehicle weight reduction is a major challenge. While plastics are inherently lighter than metals, lightweighting requires more than direct material substitution. DuPont predictive engineering and design teams work with customers, using insight and high-performance DuPont materials to redesign for lower weight, often integrating functions to cut costs at the same time.

Alternative Drive Vehicles

Alternative Drive Vehicles

As alternative drive vehicles evolve, the challenges only multiply. DuPont is working with automotive manufacturers to help them improve efficiency and range in today’s hybrid and electric vehicles, and further the development of the fuel-cell powered vehicles of tomorrow.

Vehicle Safety Solutions

Vehicle Safety Solutions

DuPont vehicle safety solutions help increase safety across the whole automotive value chain, from employee safety on the production floor to driver and passenger safety on the road.

Nomex® for Performance Durability

Nomex® for Performance Durability

Garments made of Nomex® fibre have helped protect firefighters for decades. Continuous exhaustive testing proves that they excel in the long-term retention of their heat and flame protective qualities.

Nomex® for Lower Wear-Life Cost

Nomex® for Lower Wear-Life Cost

Today’s firefighters need to be able to optimise budget vs. performance, without compromising on safety. For decades DuPont™ Nomex® fibre has demonstrated lasting protective performance, while helping to minimise repair and maintenance costs.

Nomex® for Heat Stress Protection

Nomex® for Heat Stress Protection

Heat stress is a dangerous condition in any situation, but for firefighters it can be especially life threatening. In fact, heat stress is the number-one cause of casualties among firefighters. Nomex® fibre helps reduce heat stress due to its higher air permeability.

Polymer Properties Guide

Polymer Properties Guide

At-a-glance guide to DuPont polymer properties and application development opportunities.

Powering Sustainable Mobility

Powering Sustainable Mobility

Zytel® Plus is helping automakers reduce weight and integrate parts in powertrain systems, making vehicles lighter, more fuel efficient and helps to reduce total system costs.

CV Joint Boot Performance

CV Joint Boot Performance

DuPont™ Hytrel® has provided durable performance in over a billion automotive CV joint boot applications over the last 25 years.

Low-Friction Mechanical Plastics

Low-Friction Mechanical Plastics

DuPont™ Vespel® parts and shapes and DuPont™ Delrin® acetal resin are high-strength, low-friction mechanical plastics that deliver performance for automotive, consumer, and industrial applications.

Low Friction Plastic

Low Friction Plastic

Low friction plastic applications developed in collaboration with DuPont experts can help improve durability and performance, reduce maintenance, and can even contribute to reduced use of fossil fuels.

Automatic Transmission Seals

Automatic Transmission Seals

Vamac® is the elastomer of choice for automatic transmission seals because of its good performance in the most aggressive automatic transmission fluids (ATF).

Electrical Insulation Systems

Electrical Insulation Systems

DuPont has the industry’s widest range of UL-approved electrical insulation system (EIS) materials for encapsulation, coil forms, and other electrical and electronics uses.

Automotive Thermal Management

Automotive Thermal Management

The use of engineering thermoplastics in automotive components has grown significantly over the last 25 years with many new applications in powertrain, electrical components, chassis, trim components and other vehicle areas.

Bonded Piston Seals for Modern Engines

Bonded Piston Seals for Modern Engines

Bonded piston seals made of Vamac® deliver high-temperature durability and resistance to automotive service lubricants.

Automotive Innovation Awards

Automotive Innovation Awards

Ford, Fiat and Toyota walked away with innovation awards at the 2011 Society of Plastics Engineers “Most Innovative Use of Plastics Awards” event for components that use two renewably sourced DuPont materials — DuPont™ Zytel® RS nylon and DuPont™ Sorona® EP polymer — and one component using DuPont™ Hytrel® TPC-ET.

Innovation Centers Featuring Polymers

Innovation Centers Featuring Polymers

DuPont Performance Polymers brings global knowledge to local application development at innovation center facilities located in Europe, Asia and the Americas.

Automotive Fuel Hoses

Automotive Fuel Hoses

DuPont offers a range of materials designed to resist high temperatures and aggressive fuels in automotive fuel hoses.

Opteon® Refrigerant Has Low GWP

Opteon® Refrigerant Has Low GWP

DuPont™ Opteon® YF (HFO-1234yf) is a new refrigerant with a GWP of 4, which exceeds the EU MAC Directive by 97 percent. Developed in partnership with Honeywell, Opteon® YF refrigerant is an energy-efficient, safe and easy-to-implement solution, delivering environmental, industry and consumer benefits.

Withstanding Hotter Running Engine

Withstanding Hotter Running Engine

Engine downsizing, lightweighting, turbocharging, direct injection, and exhaust gas recirculation are all responses to the drive for greater fuel economy, higher engine efficiency and lower CO2 emissions. But these advances come at a price. They generate more heat, and involve more aggressive gases, fluids, and acidic gas/air mixtures, often under high pressure.

Air Duct Made of DuPont™ Hytrel®

Air Duct Made of DuPont™ Hytrel®

A newly-developed two-component air duct blow-molded using stiff yet elastic DuPont™ Hytrel® TPC/ET, connects the intercooler and throttle body of the three liter, six cylinder twin-turbo engine from BMW.

Fuel Line Made of Zytel® Nylon

Fuel Line Made of Zytel® Nylon

Fuel Line Made of Renewably Sourced DuPont™ Zytel® Nylon Provides Long-Term Resistance to Biodiesel

Survey: Fuel Economy Regulations

Survey: Fuel Economy Regulations

The auto industry’s current materials portfolio will need to be augmented to meet new 2025 fuel economy standards, according to a recent WardsAuto and DuPont Automotive survey in July of 2011. Respondents also said materials used in power train vehicle systems will change the most.

Catalytic Converter Bracket

Catalytic Converter Bracket

anvisgroup of Bad Soden-Salmünster, Germany, working in cooperation with Volkswagen, has developed the first catalytic converter bracket for cars to be made from an engineering thermoplastic.

Insulation for Battery Cables

Insulation for Battery Cables

DuPont™ Vamac® ethylene acrylic elastomer (AEM) has been chosen by Huber + Suhner AG, Switzerland, a leading supplier of automotive cable systems, as insulation for battery cables supplied to Fiat, Ford, Jaguar, GM/Holden and Renault, and also as screened insulation cables for hybrid prototypes and the fully electric Tesla Roadster.

Automotive Applications

Automotive Applications

DuPont helps its customers outpace the competition by bringing the Miracles of Science™ and materials-based solutions to help drive vehicle design and development.

Flexible Polymers Solutions

Flexible Polymers Solutions

Several high-performance material families —DuPont™ Zytel® long chain polyamide product family comprising 612 and renewably sourced 610 and 1010.

Automotive Color Popularity Insights

Automotive Color Popularity Insights

White/white pearl emerged as the fastest growing color in 2011 to tie with silver as the world’s leading automotive color choices. This according to the 2011 DuPont Automotive Color Popularity Report released in November 2011.

Automotive Interior Parts

Automotive Interior Parts

Toyota's new hybrid vehicle, "Prius α" (Prius alpha), features automotive interior parts made of DuPont™ Sorona® EP polymer, a high-performance, renewably sourced thermoplastic resin, contributing to the advanced interior design while also reducing the environmental footprint.

DuPont™ Hytrel® RS for Airbag Systems

DuPont™ Hytrel® RS for Airbag Systems

Joint development work between Takata-Petri of Aschaffenburg, Germany, and DuPont has resulted in the launch of a new grade of DuPont™ Hytrel® RS, the industry’s first renewably-sourced thermoplastic elastomer for use in airbag systems.

Renewably Sourced Automotive Materials

Renewably Sourced Automotive Materials

DuPont renewably sourced automotive interior materials help automakers support sustainability efforts without sacrificing performance. Materials include DuPont™ Sorona® fiber for carpeting and seat upholstery, DuPont™ Sorona® EP thermoplastic polymer for injection molding applications such as vent louvers, and DuPont™ Hytrel® RS thermoplastic elastomer for airbag systems.

Air Suspension Systems

Air Suspension Systems

DuPont™ Zytel® HTN was the material of choice for Woco Industrietechnik GmbH during the development of a pneumatic switchover unit which is exposed to high internal pressures. It is used in air suspension systems from Continental Automotive Systems.

Automotive Collaboration in Asia

Automotive Collaboration in Asia

At DuPont’s Asian automotive centers, automakers and OEMs collaborate with the DuPont network of 9,500 scientists and engineers to solve critical challenges, including reducing emissions, improving fuel economy, increasing vehicle safety, and increasing the speed to market of those solutions.

The Road to Automotive Innovation

The Road to Automotive Innovation

Today’s automotive design professionals must resolve competing needs: greater fuel economy, CO2 emissions reduction, lower costs, and improved performance, safety, and comfort. DuPont’s integrated global application development teams focus on eight automotive themes to guide the development of innovative, science-driven solutions.

Renewably-sourced plastic Captures Award

Renewably-sourced plastic Captures Award

The plant-derived DuPont™ Zytel® RS 610 nylon resin that debuts on a new automotive radiator end tank from DENSO Corp. illustrates the benefits of close collaboration throughout the value chain and marks the first use of DuPont renewably-sourced plastic in mechanical components exposed to the hot, chemically aggressive underhood environment.

Materials for Hybrid & Electric Vehicles

Materials for Hybrid & Electric Vehicles

DuPont Automotive has the broadest range of high-performance materials for hybrid and electric vehicles, which play an ever more important role in helping to reduce carbon emissions and dependence on petroleum. With its deep application expertise, DuPont helps automakers quickly develop more efficient, safer, lighter vehicles.

Materials for Turbochargers

Materials for Turbochargers

DuPont high-performance materials for turbochargers and emissions systems can withstand the high heat and corrosive fluids in downsized engines, and reduce friction and improve wear for components.

Boost Automotive Performance

Boost Automotive Performance

DuPont plastics applications for the powertrain help automakers reduce weight and integrate parts, which boosts automotive performance and delivers productivity and cost savings.

Selective Catalytic Reduction Systems

Selective Catalytic Reduction Systems

Recent testing of DuPont™ Vamac® ultra ethylene acrylic elastomers (AEM) and new grades of DuPont™ Zytel® nylon resins and semi aromatic DuPont™ Zytel® HTN in aggressive AdBlue* aqueous urea solution has demonstrated the effectiveness of these products for selective catalytic reduction (SCR) systems used to reduce NOx emissions from diesel engines.

DuPont Elastomers & Aggressive Fuels

DuPont Elastomers & Aggressive Fuels

With global biofuel use expected to double by 2015, DuPont has developed a new generation of heat-, pressure- and chemical-resistant elastomers for fuel system components that can withstand aggressive fuel environments.

Automotive Plastic Part Design

Automotive Plastic Part Design

Tata Toyo’s adoption of DuPont™ Zytel® PLUS nylon for several charge air coolers for vehicles manufactured by a major Indian automotive OEM illustrates the material’s performance and the benefits of collaborating on automotive plastic part design with a global materials-science company like DuPont.

Plastics in Vehicle Interiors

Plastics in Vehicle Interiors

Low-emission DuPont™ Delrin® 300TE acetal resin (POM) is the first impact-modified POM from DuPont to meet the automotive industry's demanding requirements for the use of plastics in vehicle interiors.

Fuel Pump Sender Seal

Fuel Pump Sender Seal

Toyota Camry Hybrid with fuel pump sender seal of DuPont™ Viton® fluoroelastomers meets PZEV-Phase III fuel permeation limits

Design in Automotive Lighting

Design in Automotive Lighting

Automotive headlamps – a significant opportunity to add personality to vehicle styling – can now be manufactured more cost effectively through a new “Design-Materials-Processing” solution developed by DuPont Automotive.

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